Evaluation of the engineering properties of asphaltic concrete composite produced from recycled asphalt pavement and polyethylene plastic.

This study investigated the suitability of recycled asphalt pavement and polyethylene wastes as coarse aggregate in asphaltic concrete by evaluating the impact of the use of polyethylene polymer wastes and recycled asphalt pavement composite as aggregates on the physical and mechanical properties of the asphaltic concrete. The physical characteristics of the aggregate and bitumen were determined using relevant parametric tests. Recycled asphalt pavement was used to make asphaltic concrete samples using LDPE at 5%, 10%, 15%, RAP at 5% and HDPE at 5%, 10%, 15%, and a mixture of LDPE + HDPE at 5+5%, 7.5+7.5% and 10+10% RAP at 5% as additives. Marshall Stability test was conducted to assess the mechanical strength of the asphaltic concrete, and the results included information on the aggregate's stability, flow, density, voids filled with bitumen, voids filled with air, and voids in mineral aggregate. In addition, the surface and crystal structure of the aggregates was studied by carrying out a microscopic examination with a Scanning Electron Microscope (SEM) and X-Ray diffraction (XRD). The results obtained from this study demonstrated that RAP, HDPE & LDPE are viable conventional aggregate substitute for asphalt concrete production.

A study on recovery strategies of graphite from mixed lithium-ion battery chemistries using froth flotation.

The growing electric vehicle industry has increased the demand for raw materials used in lithium-ion batteries (LIBs), raising concerns about material availability. Froth flotation has gained attention as a LIB recycling method, allowing the recovery of low value materials while preserving the chemical integrity of electrode materials. Furthermore, as new battery chemistries such as lithium titanate (LTO) are introduced into the market, strategies to treat mixed battery streams are needed. In this work, laboratory-scale flotation separation experiments were conducted on two model black mass samples: i) a mixture containing a single cathode (i.e., NMC811) and two anode species (i.e., LTO and graphite), simulating a mixed feedstock prior to hydrometallurgical treatment; and ii) a graphite-TiO2 mixture to reflect the expected products after leaching. The results indicate that graphite can be recovered with > 98 % grade from NMC811-LTO-graphite mixtures. Additionally, it was found that flotation kinetics are dependent on the electrode particle species present in the suspension. In contrast, the flotation of graphite from TiO2 resulted in a low grade product (<96 %) attributed to the significant entrainment of ultrafine TiO2 particles. These results suggest that flotation of graphite should be preferably carried out before hydrometallurgical treatment of black mass.

The end-of-life power battery recycling & remanufacturing center location-adjustment problem considering battery capacity and quantity uncertainty.

The booming electric vehicle market has led to an increasing number of end-of-life power batteries. In order to reduce environmental pollution and promote the realization of circular economy, how to fully and effectively recycle the end-of-life power batteries has become an urgent challenge to be solved today. The recycling & remanufacturing center is an extremely important and key facility in the recycling process of used batteries, which ensures that the recycled batteries can be handled in a standardized manner under the conditions of professional facilities. In reality, different adjustment options for existing recycling & remanufacturing centers have a huge impact on the planning of new sites. This paper proposes a mixed-integer linear programming model for the siting problem of battery recycling & remanufacturing centers considering site location-adjustment. The model allows for demolition, renewal, and new construction options in planning for recycling & remanufacturing centers. By adjusting existing sites, this paper provides an efficient allocation of resources under the condition of meeting the demand for recycling of used batteries. Next, under the new model proposed in this paper, the uncertainty of the quantity and capacity of recycled used batteries is considered. By establishing different capacity conditions of batteries under multiple scenarios, a robust model was developed to determine the number and location of recycling & remanufacturing centers, which promotes sustainable development, reduces environmental pollution and effectively copes with the risk of the future quantity of used batteries exceeding expectations. In the final results of the case analysis, our proposed model considering the existing sites adjustment reduces the cost by 3.14% compared to the traditional model, and the average site utilization rate is 15.38% higher than the traditional model. The results show that the model has an effective effect in reducing costs, allocating resources, and improving efficiency, which could provide important support for decision-making in the recycling of used power batteries.

Compression stress-strain curve of lithium slag recycled fine aggregate concrete.

As one of the key materials used in the civil engineering industry, concrete has a global annual consumption of approximately 10 billion tons. Cement and fine aggregate are the main raw materials of concrete, and their production causes certain harm to the environment. As one of the countries with the largest production of industrial solid waste, China needs to handle solid waste properly. Researchers have proposed to use them as raw materials for concrete. In this paper, the effects of different lithium slag (LS) contents (0%, 10%, 20%, 40%) and different substitution rates of recycled fine aggregates (RFA) (0%, 10%, 20%, 30%) on the axial compressive strength and stress-strain curve of concrete are discussed. The results show that the axial compressive strength, elastic modulus, and peak strain of concrete can increase first and then decrease when LS is added, and the optimal is reached when the LS content is 20%. With the increase of the substitution rate of RFA, the axial compressive strength and elastic modulus of concrete decrease, but the peak strain increases. The appropriate amount of LS can make up for the mechanical defects caused by the addition of RFA to concrete. Based on the test data, the stress-strain curve relationship of lithium slag recycled fine aggregate concrete is proposed, which has a high degree of agreement compared with the test results, which can provide a reference for practical engineering applications. In this study, LS and RFA are innovatively applied to concrete, which provides a new way for the harmless utilization of solid waste and is of great significance for the control of environmental pollution and resource reuse.

Applying social life cycle assessment in the informal recycling sector: Understanding challenges and limitations.

The transition towards Circular Economy (CE) is a promising approach to sustainable development that may cause significant social impacts. Despite the benefits of CE initiatives, key players such as informal recyclers face serious social issues such as poverty, lack of social security, and discrimination. Although evaluating social impacts remains a considerable challenge, Social Life Cycle Assessment (SLCA) is recognized as a suitable methodology with a life cycle perspective. While most SLCA experiences are conducted in the formal sector, it is important to consider the informal sector, which plays a crucial role in developing countries. This article presents an analysis of SLCA studies in informal recycling settings in order to identify the challenges and adjustments required for informal settings. The analysis is based on a literature review and a documentary review of a pilot application of SLCA in the informal recycling system in Cuenca, Ecuador. The results show that SLCA requires adaptation to be applied in informal settings. There are particular challenges in delineating boundaries due to the fuzzy nature and variability of informal activities. Tasks such as establishing specific indicators, developing reference scales and data collection, require careful planning and active stakeholder participation. For instance, indicators regarding Fair Salary or Working hours were adapted based on best practices. Furthermore, tasks such as verifying and disseminating results should be included in interpretation phases to generate long-term impacts and influence behaviors. The study underscores SLCA's multidimensional view but highlights the need for further standardization and adaptation for informal sectors.

An investigation on the operational resilience of the Canadian electronic product stewardship program and the recycling business characteristics.

Electronic waste recycling companies have proliferated in many countries due to valuable materials present in end-of-life electronic and electrical equipment. This article examined the business characteristics and management performance of Electronic Products Recycling Association (EPRA), a Canadian nationwide electronic product stewardship organization. The organization's annual performance reports, from 2012 to 2020, for nine Canadian provinces in which it currently operates were aggregated and analyzed. Temporal analysis using regression and Mann-Kendall tests were employed, and five characteristics of EPRA's business were analyzed, including e-waste products collected, number of drop-off locations, efforts to build public awareness, operating expenses, and growth of e-waste stewardship. Results show a decline in the amount of e-waste collected across the provinces, except in New Brunswick, which started its program in 2017. The Mann-Kendall test revealed declining temporal trends in most provinces. Although the collection/drop off sites and stewardship organizations increased astronomically over the study period in Canada, the amounts of e-waste collected decreased. We found that public awareness generally did not increase the amount of e-waste collected, and these campaigns only appeared to be effective in jurisdictions with good accessibility of e-waste recycling. Processing cost accounted for the majority of the e-waste management budget in Canada, and different factors affected the financial success of the stewards differently.

Plastic waste management in recycling facilities: Intentionally generated MPs as an emerging contaminant.

There is little knowledge about microplastic (MP) pollution in plastic recycling facility (PRF) wastewater. In this study, MPs in the wastewaters of four PRFs located in Türkiye were characterized for size, shape, color, and polymer types after sieving from 5,000 µm to the lowest 75 µm with seven sieves. The wet peroxide oxidation procedure was applied before attenuated total reflectance fourier transform infrared spectroscopy analysis for polymer identification. Polyethylene, and polypropylene were the dominant (75 % of total count) MP types within 22 polymer types. Average hit qualities of polymers increased from 69 % to above 84 % for the device software (OPUS) and open software (OpenSpecy). The abundance of MPs was determined as 53,987 MPs/L and 0.8 g MP/L for mixed PRFs 7,582 MPs/L and 4.6 g/L for the LDPE recycling facility, and 2,196 MPs/L and 0.06 g MPs/L for the granulation cooling water by count and weight, respectively. Small-sized MPs are found in the bottom sample much more than the surface and effluent samples in the washing tank. This indicated that MPs adsorbed the pollutants settled in the washing tank due to adsorbed pollution/biofilm. A maximum of 4.6 kg MP/ton of plastic recycled can be discharged as MPs that can be recovered. Considering the plastics recycling capacity, discharged MPs in these PRFs are possibly above 30,000 tons.

Study on green closed-loop regeneration of waste lithium iron phosphate based on oxalic acid system.

The recovery of valuable metals from used lithium batteries is essential from an environmental and resource management standpoint. However, the most widely used acid leaching method causes significant ecological harm. Here, we proposed a method of recovering Li and Fe selectively from used lithium iron phosphate batteries by using low-concentration organic acid and completing the closed-loop regeneration. Low-concentration oxalic acid is used to carry out PO43-, which is significantly less soluble in aqueous solution than Li, two-stage selective leaching Li, where the leaching rate of Li reaches 99 %, and the leaching rate of Fe is only 2.4 %. The leach solution is then decontaminated. The solubility of Li3PO4 in aqueous solution is much smaller than that of Li2C2O4, which was required to recover Li to change the pH and Li can be recovered as Li3PO4; Fe can be retrieved as FeC2O4·2H2O, and re-prepared into lithium iron phosphate.

Characterization and elimination efficiency of volatile organic compounds in mechanically recycled polyethylene terephthalate at various recycling stages.

The recycling of polyethylene terephthalate (PET) stands as an effective strategy for mitigating plastic pollution and reducing resource waste. The study aimed to investigate the characterization and elimination efficiency of volatile organic compounds (VOCs) present in rPET at various recycling stages using comprehensive two-dimensional gas chromatography-quadrupole-time-of-flight-mass spectrometry coupled with chemometrics. The results revealed that 52, 135, 95, 44, and 33 VOCs, mostly classified into three chemical groups, were tentatively identified in virgin - PET (v-PET), cold water washed - rPET (C-rPET), decontaminated - rPET (D-rPET), melt-extruded - rPET (M-rPET), and solid-state polycondensation - rPET (S-rPET), respectively. Regarding the VOCs with high and median detection frequencies, fatty acyls showed the highest elimination efficiency (100 % and 92 %), followed by organooxygen compounds (81 % and 99 %), others (97 % and 95 %), and benzene and substituted derivatives (82 % and 95 %) in term of HS-SPME. Following the recycling process, there was a general decrease in the concentration of almost all VOCs, as evidenced by the substantial reduction of o-Xylene, hexanoic acid, octanal, and D-limonene from 18.11, 22.43, 30.74, and 7.41 mg/kg to 0, 0, 3.97, and 0 mg/kg, respectively. However, it was noteworthy that the VOCs identified in the samples were not completely extracted, owing to the limitations of HS-SPME. Furthermore, chemometrics analysis indicated significant discrimination among VOCs from vPET, C-rPET, D-rPET, and M-rPET, while indistinct differences were observed between M-rPET and S-rPET. This study contributes to the enhancement of the recycling process and emphasizes the importance of safeguarding consumer health in terms of elimination of VOCs.

Life cycle assessment applications to reuse, recycling and circular practices for textiles: A review.

To understand which are the best strategies for textile waste management and to analyse the effects on the environment of applying circular economy practices to textile products, a review of 45 publications where life cycle assessment (LCA) is applied to these topics has been carried out. The separate collection of textiles, followed by reuse and recycling brings relevant environmental benefits, with impacts related to reuse resulting lower than those of recycling. At the opposite, when mixed municipal solid waste is addressed to energy recovery, the textile fraction is the second most impacting on climate change, right after plastics, while for landfill disposal impacts textiles directly follow the more biodegradable fractions. Textiles manufacturing using recycled fibres generally gives lower impacts than using virgin ones, with a few exceptions in some impact categories for cotton and polyester. The circular practices with the lowest impacts are those that ensure the extension of the textiles service life. Another aim of this review is to identify the main variables affecting the life cycle impact assessment (LCIA). These resulted to be the yield and material demand of recycling processes, the use phase variables, the assumptions on virgin production replaced by reuse or recycling, the substitution factor in reuse, and transportation data in business models based on sharing. Thus, in LCA modelling, great attention should be paid to these variables. Future research should address these aspects, to acquire more relevant data, based on industrial-scale processes and on people habits towards the circular economy strategies applied to textiles.

Upgrading anode graphite from retired lithium ion batteries via solid-phase exfoliation by mechanochemical strategy.

Vast quantities of anode graphite from waste lithium ion batteries (LIBs), as a type of underrated urban mine, has enormous potential to be exploited for resource recovery. Herein, we propose a benign process integrating low-temperature pyrolysis and mechanochemical techniques to upcycle spent graphite (SG) from end-of-life LIBs. Pyrolysis at 500 °C leads to about 82.2 % PVDF dissociation in thermal treated graphite (TG). Solid-phase exfoliation via ball milling assisted by urea successfully produces abundant graphite flakes and a small amount of monolayer graphene nanosheet at the edge of mechanochemically processed graphite (MG). Subsequent rinsing removes the residual LiF salts. High purity and unique edge structural features of the as-prepared MG offer more active sites and storage reservoir for intercalation and de-intercalation of lithium ions, resulting in enhanced lithium-ion diffusion kinetics, excellent reversible specific capacity and desirable rate capability. Inspiringly, MG exhibits a remarkably enhanced initial specific charge capacity of 521.3 mAh g-1 during the first charge-discharge, and only declines from 569.9 mAh g-1 to 538 mAh g-1 with slight attenuation after 50 consecutive cycles at 0.1 A/g, indicating satisfactory cycle stability. Additionally, the purification and reconstruction mechanism for MG have been illustrated in detail. This study offers a green strategy to reconstruct and upgrade anode graphite from LIBs, which can realize sustainable waste management.

Implementing a sustainable process for the recovery of palladium from spent catalysts at industrial scale: A LCA approach.

Due to its unique physicochemical properties, palladium is widely used in several industry applications (e.g., vehicle emission control). In view of the circular economy, it is essential to explore secondary sources of palladium, such as urban mines. Current technologies for effective palladium recovery involve high energy consumption and severe environmental impact. More recently, a novel green method for recovering palladium from spent catalysts through a combination of mild acidic leaching and photodeposition on ZnO nanoparticles was proposed on a laboratory scale. In the present study, the environmental impacts of this recovery method, properly upscaled and modelled, was assessed by employing the LCA approach. Specifically, a comparative LCA was carried out for the process with as well as without recycling key components, such as Cu (II) and NaCl for the leaching solution and ZnO. The outcomes identified critical areas and drove the investigation of alternative process configurations to reduce its environmental footprint, such as the use of carbon dioxide in the photodeposition process with the aim of decreasing the resulting terrestrial ecotoxicity. This study marks a significant step forward in advancing research toward industrial-scale implementation of palladium recovery. It provides valuable insights for researchers in the field of green physicochemical processes for metal recovery, thus offering guidance for future decision-making towards more sustainable practices.

Personal communication as a strategy to improve the quality of household organic waste - Does it work? results from a quasi-experimental study in Northern Hesse, Germany.

Household organic waste has great potential for closing nutrient cycles in agriculture. This requires proper waste separation by households. Personal communication at the doorstep potentially improves household waste separation behaviour but it is expensive and findings from existing research are mixed. Based on results of previous studies and from a quasi-experiment with non-equivalent groups design in two German municipalities, this paper argues that efficiency of personal communication depends on its context. It can positively influence behaviour when recycling is voluntary and participation rates are low. However, it has no significant effects if recycling is mandatory. One explanation could be different perceptions of recycling in mandatory and voluntary schemes. In voluntary schemes door stepping can activate the intrinsic motivation of households. In mandatory schemes, all households need to participate irrespective of intrinsic motivation. This research shows that this creates a situation in which a small share of households is responsible for almost all contamination. This can be overcome by considering extrinsic factors that affect recycling behaviour. The paper recommends further research to understand which combination of incentives, sanctions and information is efficient in affecting behaviour change in mandatory recycling schemes.

Quality degradation in glass recycling: substitutability model proposal.

The sustainability assessment of waste management systems requires tools capable of evaluating material quality degradation during recycling. Existing research has predominantly focused on the development of substitutability models for plastics, leaving a gap in addressing other materials like glass. Glass is commonly regarded as endlessly recyclable, even though its actual recyclability depends on several crucial factors, such as colour and pollutant contamination. Many Life Cycle Assessment (LCA) studies in this field assume a one-to-one substitution coefficient, neglecting material deterioration and inaccurately representing real-world scenarios. This study proposes and assesses a substitutability model for glass, aiming to measure the replacement extent between virgin materials and recycled crushed glass (cullet). The methodology is based on two key factors: technical quality substitutability, considering impurities and colour contaminations in cullet, and market applicability, accounting for market demand. Once formulated, the model was applied to a European case study on glass waste treatment. Two scenarios were considered: one assuming complete substitution between cullet and raw materials, the other incorporating quality degradation. Findings indicate that, accounting for quality degradation, only 83% of cullet effectively replaces raw materials, resulting in a decrease of the benefit associated with recycling of 13-23% for the different examined impact categories, compared to complete replacement assumption. This underscores the importance of considering quality deterioration in glass recycling impact assessments.

Optimizing MSW incineration bottom ash reuse: A study on treated wastewater washing and leaching control.

The current study introduces an innovative methodology by utilizing treated wastewater (TWW) from an effluent treatment plant as a washing agent to enhance the characteristics of incineration bottom ash (IBA). This approach addresses sustainability concerns and promotes the circular economy by reusing wastewater generated in municipal solid waste incineration facilities. Previous research has underscored the challenges of open IBA reuse due to elevated leaching of chlorides, sulfates, and trace metal(loid)s. Thus, the experimental setup explores various combinations of washing, with or without screening, to optimize the properties of soil-like material (SLM < 4.75 mm) and overall material (OM < 31.5 mm) fractions of IBA for unrestricted applications. Batch leaching tests were conducted on treated samples, and leaching characteristics were evaluated in accordance with regulatory standards, primarily the Dutch standard for unrestricted IBA reuse. The findings reveal that washing in isolation proves insufficient to enhance IBA properties; however, washing followed by screening, specifically for removing fines (<0.15 mm), proves effective in reducing contamination. The study identifies that multiple steps of washing and screening (with recirculation) process render OM and SLM fractions suitable for unrestricted reuse with a cumulative liquid-to-solid ratio of 6 L/kg and a total washing time of 15 min. The multi-step treatment was found effective in reducing sulfate contamination by 65-74 % and chloride contamination by 83-89 % in IBA fractions. This approach offers a promising solution for overcoming the limitations associated with IBA leaching, thereby promoting sustainable waste reuse practices.

The potential impact of the new 'Right to Repair' rules on electrical and electronic equipment waste: A case study of the UK.

Every year an estimated two million tonnes of waste electrical and electronic equipment (WEEE) are discarded by householders and companies in the United Kingdom (UK). While the UK has left the European Union (EU), its waste-related policies still mirror those of the EU, including the WEEE-related policies. Motivated by the recent introduction the so-called 'Right to Repair' policy for electrical and electronic equipment (EEE) across the EU and UK, this paper aims to demonstrate that, depending on the commitment and behavioural changes by the consumers and the government, the future of the WEEE management of the UK will vary. To this end, focusing on landfilled WEEE reduction we develop a generic system dynamics model and apply it to eleven WEEE categories. They depict the flow of EEE and WEEE representing the interaction among the stakeholders (e.g., consumers and producers of EEE) and relevant government regulations of the UK. Our four scenario analyses find that longer use of EEE and better WEEE collection seem to be effective in reducing landfilled WEEE, while more reuse and more recycling and recovery have negligible impacts, despite excluding the additional generation of landfilled WEEE as a result of recycling and recovery. Comparing with the business-as-usual scenario, one year longer EEE use and 10% more of WEEE collection could at maximum reduce landfilled WEEE by 14.05% of monitoring and control instruments and 93.93% of display equipment respectively. Backcasting scenario analyses reveal that significant efforts are required to reduce the targeted amounts.

Crystal phase and nanoscale size regulation utilizing the in-situ catalytic pyrolysis of bamboo sawdust in the recycling of spent lithium batteries.

Current Li-ion battery (LIB) recycling methods exhibit the disadvantages of low metal recovery efficiencies and high levels of pollution and energy consumption. Here, products generated via the in-situ catalytic pyrolysis of bamboo sawdust (BS) were utilized to regulate the crystal phase and nanoscale size of the NCM cathode to enhance the selective Li extraction and leaching efficiencies of other valuable metals from spent LIBs. The catalytic effect of the NCM cathode significantly promoted the release of gases from BS pyrolysis. These gases (H2, CO, and CH4) finally transformed the crystal phase of the NCM cathode from LiNixCoyMnzO2 into (Ni-Co/MnO/Li2CO3)/C. The size of the spent NCM cathode material was reduced approximately 31.7-fold (from 4.1 µm to 129.2 nm) after roasting. This could be ascribed to the in-situ catalytic decomposition of aromatic compounds generated via the primary pyrolysis of BS into C and H2 on the surface of the cathode material, resulting in the formation of the nanoscale composite (Ni-Co/MnO/Li2CO3)/C. This process enabled the targeted control of the crystal phase and nanoscale size of the material. Water leaching studies revealed a remarkable selective Li extraction efficiency of 99.27 %, and sulfuric acid leaching experiments with a concentration of 2 M revealed high extraction efficiencies of 99.15 % (Ni), 93.87 % (Co), and 99.46 % (Mn). Finally, a novel mechanism involving synergistic thermo-reduction and carbon modification for crystal phase regulation and nanoscale control was proposed. This study provides a novel concept for use in enhancing the recycling of valuable metals from spent LIBs utilizing biomass waste and practices the concept of "treating waste with waste".

Early detection of deep-seated smouldering fires in wood waste storage using ERT.

Incidents of waste and biofuel fires are common at all stages of the waste recycling chain and have grave implications for business, employees, firefighters, society, and environment. An early detection of waste and biofuel fires in the smouldering stage could save precious lives, resources, and our environment. Existing fire detection methodologies e.g. handheld temperature sensors, IR cameras, gas sensors, and video and satellite-based monitoring techniques have inherent limitations to efficiently detect smouldering fires. An attempt was made to explore the potential of electrical resistivity tomography (ERT) as an alternate tool to address the problem. In the experiments an externally powered resistive wire was employed to initiate the smouldering fire inside the test material (wood pellets, wood shavings, wood fines). Time series of ERT that followed the initiation and development of smouldering were recorded using an automated monitoring instrument setup. The actual geometry of the experimental sample container and electrode setup was integrated in the 3D finite element method (FEM) model grid to perform inverse numerical modelling (inversion) and to develop resistivity tomographic images. The study shows a sharp increase in ratio of resistivity (R/Ro ≥ 50 %) in the test material in the region of smouldering hotspot and demonstrates the potential use of ERT technique for the detection of smouldering hotspots in silos and pile storage of organic material such as wood-based fuels, wood waste, coal, municipal solid waste (MSW), recyclables etc. More research is however required for enabling the use of this technique at the practical scale for different storage conditions.

Co-processing of end-of-life wind turbine blades in portland cement production.

The objective of this paper is to evaluate the feasibility of co-processing wind turbine blade (WTB) material in cement manufacturing to provide an end-of-life means to divert the solid waste of decommissioned WTBs from landfills. Many WTBs consist primarily of glass fiber reinforced thermoset polymers that are difficult to recover or recycle. Portland cement is produced world-wide in large quantities, requiring immense quantities of raw materials (mostly calcium oxide and silicon oxide) and kiln temperatures approaching 1,450 °C. This work contributes analyses of WTB material composition, and predicts the energy provided through the combustible components of the WTBs and raw material contributions provided by incorporating the incombustible components of the WTBs to produce cement. Approximately 40 to 50 % of the WTB material will contribute as fuel to cement production, and approximately 50 to 60 % of the WTB material is expected to be incombustible. One tonne of WTB material can displace approximately 0.4 to 0.5 tonne of coal, while also contributing approximately 0.1 tonne of calcium oxide and 0.3 tonne of silicon oxide as raw material to the cement production process. The glass fiber WTB tested had an average boron content of 4.5 % in the ash. The effects of this high boron content on the cement and its production process should be evaluated. Co-processing WTBs in cement plants will slightly reduce combustion-related CO2 emissions due to avoided calcination. It seems feasible to co-process glass-fiber reinforced WTBs in cement production as WTBs provide suitable raw materials and compatible fuel for this process.

LCA of recycling aluminium incineration bottom ash, dross and shavings in a rotary furnace and environmental benefits of salt-slag valorisation.

Recycling aluminium in a rotary furnace with salt-fluxes allows recovering valuable alloys from hard-to-recycle waste/side-streams such as packaging, dross and incinerator bottom ash. However, this recycling route generates large amounts of salt-slag/salt-cake hazardous wastes which can pose critical environmental risks if landfilled. To tackle this issue, the metallurgical industry has developed processes to valorise the salt-slag residues into recyclable salts and aluminium concentrates, while producing by-products such as ammonium sulphate and non-metallic compounds (NMCs), with applications in the construction or chemical industries. This study aims to assess through LCA the environmental impacts of recycling aluminium in rotary furnaces for both salt-slag management routes: valorisation or landfill. It was found that this recycling process brings forth considerable net environmental profits, which increase for all the considered impact categories if the salt-slag is valorised. The main benefits arise from the production of secondary cast aluminium alloys, which is not unexpected due to the high energy intensity of aluminium primary production. However, the LCA results also identify other hotspots which play a significant role, and which should be considered for the optimisation of the process based on its environmental performance, such as the production of by-products, the consumption of energy/fuels and the avoidance of landfilling waste. Additionally, the assessment shows that the indicators for mineral resource scarcity, human carcinogenic toxicity and terrestrial ecotoxicity are particularly benefited by the salt-slag valorisation. Finally, a sensitivity analysis illustrates the criticality of the metal yield assumptions when calculating the global warming potential of aluminium recycling routes.